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The method of obtaining the BRONZE graphite is sintering using this technique a suitable mixture of bronze powder and graphite is achieved, granulometric well classified, then the mixture obtained certain pressures compact, which vary according to the required density, shape and some specific properties. After compacted, they are sintered at temperature and gas composition regimes established for each case.

The particularity of the graphite bronzes obtained by this technique is that this type of material has interconnected porosity each other, which favors oil impregnation, giving an important property that is self-lubricating. This property makes this kind of bronze is used in machines or equipment where lubrication is limited or almost nil. It should be noted that this type of material is impossible to obtain by the classic method of casting because, due to the difference in density, graphite tends to float on the metal while in the liquid state, which does not happen with the technique of sintered which obtains a homogeneous dispersion throughout the metal structure.

The life of graphite bronze, even without oil, is at least three times greater than that obtained by cast bronze with the same chemical composition.

Our Material designation: The technical standard that characterize the mechanical properties of graphite bronze is:
    ASTM B-438-67 Grade I; Class B,
    SAE 841 or equivalent.
Depending on their applications and mechanical requirements, we can manufacture grafitados bronzes of different densities, which can range from 5.8 g / cc to 7.2 g / cc.

Chemical composition:


 
  • Copper 89-90%
     
  • Tin 10%
     
  • Lead 0.5% max..
     
  • Zinc 0.1 max.
     
  • Other 1.5% max. Not affected.
    Density or specific gravity 6,2/7,5 gr/cm³ (on request)
    Porosity 18/30%
    Oil absorption volume 18/30 volume.
    Linear expansion coefficient 0,000018 mm/0°C (1)
    Tensile breaking load 4 kg/mm²
    Compression breaking load 30 kg/mm²
    Workload max. 2 kg/mm²
    Hardness Brinnel (1) Same as solid bronze 2,5/62,5/30 25 kg/mm²
    Graphite Machining Bronze: In addition to the desired extent, it is important to look for during the machining, the final surface does not have obstructed the interconnected porosity. For this purpose we suggest the following machining conditions: Lathe Tool (carbureted).
      ROUGH FINISH

    Superficial velocity (m/min) (3)

    40 - 50 60- 80
    Plunging depth mm 2-3 2-3 0.5 maximum, minimum 0.1